DMM Revision: Booklets: New Optional Design for Small Letter-Sized Booklets

The Postal Service™ published a final rule in the Federal Register on April 15, 2009 (74 FR 17399–17403), with new standards for letter-size automation and machinable book­lets, effective September 8, 2009. The final rule may be read on Postal Explorer® at http://pe.usps.com; click Federal Register Notices in the left frame. We also pub­lished a clarification and one new design option for letter-size booklets in “DMM Revision: Booklets: Sealing Letter-Sized Booklets Mailed at Automation Prices” in Postal Bulletin 22264 (7-30-09, pages 7–9).

We have tested and found an acceptable design for smaller booklets within specific physical dimensions and weight restrictions. Effective October 5, 2009, we will revise Mailing Standards of the United States Postal Service, Domestic Mail Manual (DMM®) 201.3.15.4 to add a two-tab sealing option for smaller, simple spine “wallet-style” book­lets mailed at automation and machinable letter prices. Mailers with these smaller booklets may mail them with three tabs or with glue lines as shown in the revised exhibit, or they may mail them immediately with two tabs if they meet applicable restrictions under the new option.

Mailing Standards of the United States Postal Service, Domestic Mail Manual (DMM)

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200 Commercial Letters and Cards

201 Physical Standards

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201.3 Physical Standards for Machinable and
Automation Letters and Cards

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201.3.15 Booklets

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3.15.4 Booklet Design and Sealing

[Revise text of 3.15.4 as follows:]

The position of the final fold and intermediate fold (or spine) for letter-sized booklets varies according to the specific design of the mailpiece. Open edges can be sealed with tabs, glue lines, or glue spots. Except for the simple spine wallet-style design with a height of 4 inches and a maxi­mum length of 8 inches, tabs used as seals on the leading edge of small booklets less than 5 inches high may be placed closer to the top and bottom edges than shown in Exhibit 3.15.4 and may overlap in some cases. See exhibit 3.15.4 for design and sealing standards.

Exhibit 3.15.4 Booklet Design

[Insert new wallet-style booklet design as follows:]

 

If the spine or final fold is…

with length

cover stock

and sealing

then tab in these locations:

Simple Spine

simple spine

Spine or final fold on the bottom (longer) edge

5" to 9" long

50-pound

Three 1.5" nonperforated tabs

Two tabs on leading edge; one tab on trailing edge. Position lower leading tab 0.5" from the bottom edge. Position upper tabs within 1" from the top edge.

Over 9", up to 10.5" long

60-pound

Simple Spine

simple spine

Spine on bottom (longer) edge, nonperforated inner flap sealed within top (upper) edge

5" to 9.5" long

80-pound

Continuous glue line or glue spots

Perfect bound or saddle stitched, flap sealed inside, continuous glue line along flap preferred, minimum 1" glue spots acceptable if placed within 3/4" of right and left edges.

Simple Spine

simple spine

Spine on the bottom (longer) edge; cover extends no more than 1/2" beyond inner pages

5" to 9.5" long

80-pound

Continuous glue line or glue spots

Perfect bound or saddle stitched with a continuous glue line along the 1/2" cover overhang preferred, minimum 1" glue spots acceptable if placed within 3/4" of right and left edges.

Simple Spine-Wallet-Style

Simple Spine-Wallet-Style

Saddle-stitched spine (two or more staples) on the bottom (longer) edge.

4" height only.

Maximum weight 2.5 ounces.

5.2" to 8" long

60-pound for cover and pages

Two 1.5" or 2" nonperforated tabs

One tab on leading edge and one tab on trailing edge.

70-pound cover and 50-pound pages

Booklets up to 2 ounces:

n 1.5" tabs.

n 1-1/4" from bottom edge.

Over 2 ounces and up to 2.5 ounces:

n 2" tabs.

n 3/4" from bottom edge.

+1/8" vertical tolerance for tab placement for both tab sizes.

Folded

folded

Final fold on the bottom (longer) edge, with the folded spine on the leading or trailing (shorter) edge

5" to 10.5" long

40-pound

Three 1.5" nonperforated tabs

Two tabs on leading edge; one tab on trailing edge. Position lower leading tab 0.5" from the bottom edge. Position upper tabs within 1" from the top edge.

Oblong

oblong

Spine on the leading (shorter) edge

5" to 9" long

60-pound

Three 1.5" nonperforated tabs

Two tabs on top edge; one tab on trailing edge. Position top tabs 1" from left and right edge. Position trailing tab in the middle.

Over 9", up to 10.5" long

70-pound

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