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Employees

HANDBOOK EL-803 REVISION

Safety Procedures for Maintenance Employees

Effective April 14, 2005, Handbook EL-803, Maintenance Employee's Guide to Safety, is revised to update policies and procedures for general safety, fire prevention and protection, machine work, and battery recharging operations. These revisions are a result of changes in Occupational Safety and Health Administration standards and Postal ServiceTM policies.

We will incorporate these revisions into the next printed edition of Handbook EL-803 and into the next update of the online version accessible on the Postal Service PolicyNet Web site.

• Go to http://blue.usps.gov.

• Under "Essential Links" in the left-hand column, click on References.

• Under "References" in the right-hand column, under "Policies," click on PolicyNet.

• Then click on HBKs.

Handbook EL-803, Maintenance Employee's Guide to Safety

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Introduction

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B. Reporting Unsafe Conditions or Acts

[Delete the first paragraph.]

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Section I General Safety Rules

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B. Operating Equipment, Machinery, and Tools

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[Revise the last bulleted item to read as follows:]

• Using compressed air to blow dust, dirt, or debris off yourself or anyone else is extremely hazardous and not allowed.

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Section II Fire Prevention and Protection

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B. Emergency Evacuations

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[Revise the third bullet to read as follows:]

• Be familiar with your workplace's evacuation alarm system. If the alarm is sounded, follow the directions of the assigned emergency evacuation team member and supervisors and go directly to your designated assembly area.

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C. Fires in Your Work Area

[In the first paragraph, delete the last sentence.]

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E. Flammable Materials

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[Revise the fourth bullet to read as follows:]

• Gases or vapors escaping from the contents of damaged parcels may be flammable or toxic. Follow the Standard Operating Procedures (SOPs) of your facility's Hazardous Materials & Spill Response document and also follow guidance found in Material Safety Data Sheets (MSDSs) for handling spills and leaks of specific products and chemicals.

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Section XVI Machine Work

A. Work Practices

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3. Operational

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[Revise the third bullet to read as follows:]

• Do not use compressed air to clean machinery or parts. Vacuum cleaners may be used for this purpose. Follow the most current maintenance policies and procedures.

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B. Grinders

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[In the sixth bullet, revise the third dash to read as follows:]

- At the position that the operator stands in front of the abrasive wheel opening, ensure that the tongue guards are provided and adjusted to not more than ¼ inch away from the wheel.

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[Insert new item E to read as follows:]

E. Biohazard Detection System

Safety is a primary concern during operation of the Biohazard Detection System (BDS) or when performing any maintenance activities on the BDS equipment. None of the consumables are considered hazardous, but they must be handled per the MSDSs and local policies and procedures. The BDS has been designed to operate in the safest manner possible, but there are potential chemical and electrical hazards associated with handling some components in this equipment. The information in this section alerts you to these hazards. Adhere to all warning guidelines and procedures throughout the section to minimize the dangers associated with the BDS equipment. This section outlines the safety conventions.

• Follow all warnings and cautions. These hazards are preceded by either a WARNING! (for potential personnel hazard that could result in injury or death) or a CAUTION! (for potential equipment damage). Warnings and cautions tell you about the type of potential hazard(s) or damage, explain what you must do to avoid the hazard or damage, and describe what will happen to you or the equipment if you do not take the warning or caution seriously.

• Before doing any maintenance on equipment that can be electrically energized, you must perform a lockout procedure to control energy (electrical, hydraulic, etc.) during maintenance. Refer to your local Postal Service lockout procedures to properly lock out the BDS equipment.

WARNING! The materials that you will handle may contain chemicals or debris that could cause irritation to eyes and skin. Wear protective gloves and goggles with side-eye covers, per Postal Service requirements, while handling hazardous materials. If you fail to comply, you could receive serious skin and/or eye irritation. If eye or skin contact occurs, flush with water, preferably for a minimum of 15 minutes, and immediately report the incident to the supervisor and the site medical organization. BDS components are not inherently hazardous. However, some of the materials (buffers, other chemical testing substances, etc.) used in operation of the system are potentially hazardous if precautions are not taken during operation and maintenance. While cleaning parts of the BDS cabinet, or removing used sample cartridges or waste materials, small amounts of waste fluids or buffer fluids may get on your skin. Be sure to keep your hands away from your eyes, nose, and mouth. Thoroughly wash your hands immediately if contact with any chemical substance occurs and after any maintenance. If fluids spill on your clothing, change into clean clothing and wash the contaminated clothing before wearing it again. Observe the specific warnings in the maintenance procedures found in policies and procedures documentation.

• The Postal Service Integrated Emergency Management Plan (IEMP) is activated if a BDS mail sample indicates a presumptive positive test result (anthrax is present), an emergency alarm (red light flashing and horn sounding) will immediately be activated automatically and the mail processing equipment (MPE) will stop. MPE operators must notify their supervisor, who notifies the tour manager of the district office to initiate the facility IEMP. The BDS also communicates this presumptive positive alert through electronic communications (e-mail, cell phone) to designated plant, district, area and HQ personnel as identified in the contact list.

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Section XXII Battery Recharging Operations

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C. Personal Protective Equipment

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[In the second bullet, revise the third dash to read as follows:]

- Chemical-resistant face shields (at a minimum).

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- Safety Performance Management,
Employee Resource Management, 4-14-05

REMINDER

Rural Carrier Right-Hand Drive Vehicle Award Payments

eAwards is now set up to process the one-time $500 awards that are made to rural carriers who purchase right- hand drive (RHD) vehicles. These RHD awards apply only to employees who are full-time regular rural carriers (DES/ACT 710) at the time of purchase, and all federal, state, and local taxes as well as FICA and Medicare deductions are deducted from the $500 payment.

With eAwards, employees purchasing RHD vehicles submit dealership-signed purchase orders, vehicle invoices, bills of sale, or titles to their supervisors or managers, who keep this paperwork on file. Employees are no longer required to submit these documents to the Eagan Accounting Service Center for imaging and payment.

- Compensation,
Employee Resource Management, 4-14-05

RURAL CARRIERS

Equipment Maintenance Allowance Schedule for Rural Routes

In accordance with provisions of article 9, section 2.J.3 of the Rural Carrier National Agreement, effective April 16, 2005 (Pay Period 09-05), the equipment maintenance allowance (EMA) will decrease from 46.0 cents per mile to 45.5 cents per mile, or a minimum of $18.20 per day, whichever is greater.

Auxiliary Rural Carriers, Rural Carrier Reliefs, Rural Carrier Associates, Rural Carrier Part-Time Flexibles, and Auxiliary Assistance

Employees providing auxiliary assistance or serving auxiliary routes under provisions of article 9, section 2.J.5 receive an EMA of 45.5 cents per mile or $5.15 per hour, whichever is greater. This EMA should not exceed the amount provided in the special EMA for the route stops and miles.

EMA Rate Schedule

The EMA rate schedule on pages 27-28 supersedes all previously published EMA schedules for employees receiving EMA.

- Collective Bargaining and Arbitration,
Labor Relations, 4-14-05